Celeros Flow Technology injects new life into 40 yr old SAGD pump to extend heavy oil production for customer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil restoration customer, enabling them to increase production. The pump – a Mather & Platt BB5 – was greater than 40 years old and had been subject to numerous post-installation alterations.
Heavy oil deposits are extremely viscous and require the injection of high strain, high temperature steam to improve fluidity and permit the oil to be pumped to the surface. In order to spice up extraction on this challenge, the shopper wanted to increase water temperatures from 90° C to 140° C. However, there have been considerations that the present pump might not be succesful of ship this requirement. Nozzle hundreds have been a selected concern. They turned to Celeros Flow Technology model ClydeUnion Pumps, their most well-liked provider of some 20 years, for help.
Mather & Platt is one of a number of heritage pump brands for which Celeros Flow Technology presents full lifecycle support1. Their aftermarket engineering team undertook an intensive examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction course of. The investigation revealed that the pump had suffered a quantity of seal failures over time that had damaged the stuffing field and affected operational effectivity. There had additionally been no maintenance interventions for many years – but the pump had never really failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the standard of the unique pump that it had continued to operate in such harsh conditions and with no regular upkeep over such a protracted period of time. More importantly, it gave us confidence that a thorough overhaul might obtain the specified improvement in performance, saving the shopper the fee and misplaced manufacturing time that can be related to sourcing and putting in a new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal improve and Plan 23 seal flush to optimize pump efficiency. In addition, finite factor analysis was undertaken to verify that the nozzle masses would face up to the specified temperature improve. As หลักการทํางานของpressuregauge , the pump is now able to delivering steam at the higher temperatures required. The seal upgrades ensure it meets the latest specifications.
Concludes Mike Golds: “We are actually pleased with the result of the SAGD pump improve. It has not only achieved the desired manufacturing increase for the shopper, but also provided a more sustainable and cost-effective solution than whole pump substitute. Using trendy engineering and analysis, we’ve been capable of give the prevailing pump a model new lease of life and guarantee it’ll continue to carry out nicely for many more years.”
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