SEEPEX 4.zero will showcase the world’s first routinely adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, where will probably be presenting the following generation of pumps. The business leader from North Rhine-Westphalia will be presenting the world’s first progressive cavity pump with automatically adjustable stator clamping on the leading trade honest for water, sewage, waste and raw materials administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump systems and Digital Solutions as soon as again demonstrates its market management within the field of intelligent and progressive options.
The identical applies to the opposite commerce fair presentations that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX might be taking part within the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is another logical step from the world of analog products into the world of digital pumps and is when it comes to its technical design the one considered one of its kind on the planet,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is consistently developing its digital services and products with ambition and fervour. The pump producer combines its digital solutions with the traditional pump business to offer its clients extra time for the essentials, reduce prices and simplify processes.
At the world fair for environmental applied sciences on the finish of May, international commerce visitors will expertise the premiere of a completely automated solution with integrated Industry four.0 features. The current premium mannequin range SCT AutoAdjust offers revolutionary improvements within the area of progressive cavity pumps. Wrenches and so forth. are now a factor of the previous in relation to maintenance. One click from a remote location and the stator is back in top form. The range, which was developed on the idea of buyer necessities, makes upkeep work much easier and therefore helps to save tons of time and costs. Retensioning ensures constant pumping capability and high productiveness. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, fastest and best upkeep work ever. Productivity is increased and upkeep occasions are reduced to a minimum – so it couldn’t be any better.” Compared to pumps with out SCT, life-cycle prices are additionally considerably decreased. SCT AutoAdjust is on the market in a 1-stage and 2-stage version for pressures as much as eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design precept: the Smart Stator consists of two halves, so that upkeep can be simply performed by one person. Suction or pressure traces no longer must be removed. With an integrated retensioning gadget, the clamping between the rotor and the stator may be adjusted for optimum conveyance if the move fee is reduced because of wear and tear. The latest development, the SCT AutoAdjust, now automatically and hydraulically retensions the stator at the push of a button, without the necessity for any special tools. The new SCT AutoAdjust technology permits the stator to be retensioned both conveniently from the management room by way of analogue signal traces or digitally by way of numerous fieldbus systems. Quick access on website on the pump could be achieved via a control panel or through Bluetooth utilizing an app for Android and Apple tablets which are already connected to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform forms the interface between sensible pumps, companies and processes. It bundles the information from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s personal SCADA system. This permits targeted evaluations and analyses that can be used for process optimization. All collected knowledge is saved reliably and securely in the cloud. The real-time knowledge from the monitoring service present suggestions on put on and tear or indicate that spare parts are due for reordering quickly. Shutdowns are averted and system availability is increased. ตัววัดแรงดันน้ำมัน are used for preventive upkeep as outlined within the operating and maintenance directions based on the working hours for gearbox oil modifications and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program also uses historical data to allow predictive maintenance forecasting and identification of abnormal conditions. By combining totally different sensor knowledge, guidelines could be created to trigger alarms. For example, a lowered circulate price at elevated pump speed compared to the pump’s particular person calibration curve would point out pump put on. This signifies that if unintentional course of modifications are displayed, measures could be taken at an early stage. The deeper analysis of all collected pump information additionally permits SEEPEX to make extra correct life cycle predictions for each pump type based mostly on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX offers its personalized system resolution that mixes the advantages of two pump applied sciences to move extremely dewatered sludge over lengthy distances in a very energy-efficient manner. Sewage sludge compressed into plugs could be conveyed up to 1000 meters to its destination utilizing pulses of compressed air within the pipes. For disposal firms, this various to conventional processes can shortly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over long distances. The revolutionary combination of progressive cavity pump, additional polymer injection and pulsating compressed air application permits compacted sewage sludge to be delivered in an energy-efficient manner over long distances. This system solution comes in the form of a package unit, which incorporates the pump, the devoted management logic, in addition to the polymer and, if desired, the compressed air parts. This pump can be linked to the Connected Services of SEEPEX as an enlargement.
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