In the pharmaceutical, building materials and food industries, on vessels and silos, on platforms and dosing systems, right around kitchen and bathroom scales ? weight is measured everywhere. In industry, it becomes particularly interesting with regards to the particular level in vessels. There are many possibilities for weight measurement or weighing. The filling level could be determined optically, hydrostatically, by ultrasound, microwaves and radar, mechanically, capacitively, by heat dissipation, by displacement and resistance or, what this article is about, gravimetrically.
The term gravimetric comprises the Latin ?gravitas? for ?gravity? and the Greek ??? ??????? for ?measure?. In gravimetric measurement, therefore, the heaviness of the mass is combined with weight force to create a meaningful value and thus the level depends upon weighing vessels (the filling level results from the density of the medium and the geometry of the vessel). This makes gravimetric level measurement part of weighing technology.
Gravimetric level measurement is particularly suitable when uneven distribution may appear within the vessels.
Gravimetric level measurement: Advantages
This sort of weighing has several advantages. Perhaps the greatest advantage is that the force transducers used for gravimetric level measurement can be found beyond your vessel. Thus, Bravery don’t touch the product. Nor is it necessary to open or modify the vessels. Contamination can thus be eliminated. Cleaning is also easier. Furthermore, very precise measurement is possible ? 0.02 % of the rated load isn’t uncommon when it comes to relative linearity error. This makes dosing possible when, for example, food is filled into bags ? not to mention the packaging must support the amount specified.
Another advantage is that the product will not influence the measurement. The level could be determined gravimetrically for several contents ? solids, liquids, viscous substances, foaming substances ? even toxic or aggressive contents can be viewed as. Furthermore, the measurement isn’t falsified even if voids or uneven contents distribution occur in the silo or tank, because the entire contents are weighed.
Suitable mounting modules not merely make sure that the weight force is properly led into the force transducers, they also make installation super easy. The module and force transducer have a minimal height and a small installation volume. However, it is usually problematic if the vessels already are permanently installed and may only be positioned on modules with significant amounts of effort. Then it is probably advisable to bolt strain transducers to the supports. Any risk of strain transducers determine the compression of the supports caused by the weight of the contents. They thus be able to weigh immovable vessels gravimetrically.
Gravimetric level measurement: Disadvantages
The disadvantages of gravimetric level measurement vary in significance according to the application. Results are mainly distorted when force shunts can’t be prevented. Ideally, the vessel should be mechanically decoupled. In practice, however, it could always happen that, for instance, struts are essential. Then it depends on how great their supporting effect is. Similar problems can occur if the measurement is influenced by way of a high bearing weight. The low the weight of the vessel compared to the product, the more accurate the gravimetric measurement. Finally, free-standing outdoor vessels could be affected by natural factors. For example, if wind pushes or snow leads to a significant increase in weight.
Typical force transducers for the weighing of vessels
Single point load cells are classically useful for scales. These not only have a low price and high accuracy, but the weight can be determined reliably, no matter where it is positioned on the platform. For optimal force introduction, bending or shear beams with the corresponding weighing modules are usually installed under tanks, silos or vessels that stand on supports. To look for the rated load of the force transducers, divide the total weight of the vessel by the number of supports. If the rated load exceeds 10 t, you’ll be able to switch to compression force transducers, the maximum capacity of which reaches around 300 t. With four supports, vessels of up to 1,200 t could be weighed with the highest accuracy. Alternatively, vessels could be suspended from S-type force transducers or fitted with strain transducers.
Note
Level could be measured in many various ways. Whether gravimetric as described, or with a submersible pressure sensor, float switch or pressure sensor ? WIKA gets the right sensor for each application. Would you like to buy the products? Inside our WIKA online-shop you will find a few of our standard designs. Assuming you have any questions, your contact will gladly help you.
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