Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a producer of business oil filtration methods, has helped to considerably improve the product high quality of chilly rolling sheets for its metal business consumer, by installing a FiltraMag+ 2.zero from Eclipse Magnetics within its annealing process.
Filtramag’s integral dual flow technology ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The company had beforehand used a traditional magnetic curler separator to guard its electrolytic cleansing line (ECL) from ferrous contamination. However, with เกจวัดแรงดันpsi of simply 6000 gauss, the gathering performance was insufficient and vital problems were occurring with the quality of its completed merchandise.
An ECL is used throughout the metal trade to help clean and strip the floor of the metal sheet of rolling dust through the use of an alkaline answer. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this system is more effective in cleaning chilly rolled metal than standard cleaning processes, the instability of the chemicals can and do cause issues.
Reduced effectiveness
Whilst a magnetic roll separator can offer a degree of protection within these circumstances, its effectiveness may be considerably reduced, resulting in contamination removal between 30-40%. Despite the magnetic curler being installed, the alkaline solution was still heavily saturated with dust particles and was affected by an unstable PH stage that mixed had been leading to important rusting during the course of leading to scratching of the ultimate product.
Filtramag+ provides fine particle extraction performance within stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline solution is paramount to ensure optimum effectivity of the ECL and simply having any magnetic filter or separator isn’t assured to unravel the ferrous contamination downside. The efficiency of the filtration is dependent upon the magnetic material sort, dimension of the magnet, magnetic energy and in addition the fluid flow dynamics. A low power magnet or minimal exposure to the fluid will not perform to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing by way of the magnetic roller.
Prolonging pump lifespan
It is important not only to use the right product for the method in query, but the larger level of answer protection supplies additional benefits, including prolonging the lifespan of the pump as well as a discount in associated costs associated to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass manner, the Eclipse Magnetics’ Filtramag+, located on the return line, lowered contamination on this software throughout the alkaline resolution from 400mg/m2 to simply 30mg/m2 by eradicating the fine mud particles that had been inflicting problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and technique at KleenOil India explained: “The magnetic roller was not offering enough safety to the fluid on this utility, and it highlights the importance of choosing the right technique of magnetic safety. Due to the fantastic particles circulating within the alkaline answer, important rusting was being created during the ECL process that was causing harm to the metal sheet. We really helpful Filtramag+, a highly effective magnetic filtration system to our consumer as its capability to remove even the best particles from fluids would considerably improve the issues that the enterprise was facing. By putting in the Filtramag+, our client was immediately supplied larger ranges of safety in opposition to the harm that have been being brought on by the contaminated solution. We work regularly with Eclipse Magnetics high-performance products and always see vital, constructive outcomes quickly after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics presents high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it significantly efficient to be used with materials which have lower magnetic permeability such as cast iron and tungsten carbide. It is designed for harsh chemical wash systems, with its dual-flow technology ensuring that extraction charges are maximised as ferrous particles are exposed to the magnets twice on a single cross by way of the filter.
As a result of the installation, the corporate is not affected by damaged completed components, has reduced its scrappage and waste, as well as prolonging the lifetime of the pump.
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