Celeros Flow Technology injects new life into forty yr outdated SAGD pump to increase heavy oil production for customer

Celeros Flow Technology has injected new life right into a heritage pump for a Canadian heavy oil restoration customer, enabling them to extend manufacturing. The pump – a Mather & Platt BB5 – was greater than forty years old and had been subject to quite a few post-installation alterations.
Heavy oil deposits are extremely viscous and require the injection of excessive pressure, high temperature steam to improve fluidity and permit the oil to be pumped to the floor. In order to boost extraction on this challenge, the shopper wanted to extend water temperatures from 90° C to 140° C. However, there have been considerations that the existing pump might not be capable of ship this requirement. Nozzle loads were a particular concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their preferred supplier of some 20 years, for assistance.
Mather & Platt is certainly one of several heritage pump brands for which Celeros Flow Technology offers full lifecycle support1. Their aftermarket engineering team undertook an intensive examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction process. The investigation revealed that the pump had suffered a variety of seal failures over time that had damaged the stuffing field and affected operational efficiency. There had also been weksler ea14 interventions for many years – however the pump had by no means really failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the quality of the original pump that it had continued to operate in such harsh situations and with no common upkeep over such a long period of time. More importantly, it gave us confidence that a thorough overhaul could achieve the specified enchancment in efficiency, saving the customer the cost and lost production time that might be related to sourcing and putting in a brand new unit.”
Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal upgrade and Plan 23 seal flush to optimize pump efficiency. In addition, finite element analysis was undertaken to verify that the nozzle hundreds would stand up to the specified temperature improve. As a outcome, the pump is now able to delivering steam on the higher temperatures required. The seal upgrades ensure it meets the latest specs.
Concludes Mike Golds: “We are really pleased with the finish result of the SAGD pump upgrade. It has not only achieved the desired production enhance for the client, but additionally supplied a more sustainable and cost-effective solution than complete pump substitute. Using trendy engineering and evaluation, we now have been capable of give the present pump a new lease of life and guarantee it’ll continue to carry out nicely for many extra years.”
Share

Leave a Comment