A CLEAR PIPELINE OF INNOVATION: CLASS zero OIL-FREE AIR FOR PETROCHEMICAL PIPELINES

Rand-Air, part of the Atlas Copco Specialty Rental division and a longtime leader within the field of air, nitrogen, power, move (pumps), steam boiler and lighting options, just lately took a daring decision which has modified the way its customer – and Rand Air – will strategy future hires of a similar nature.
Working within the petrochemical sector requires crucial attention to detail, with absolute security always crucial. When Rand-Air was approached by a long-standing buyer in this sector for equipment to clear a sulfuric acid pipeline certain for decommissioning, they approached the task at hand in an revolutionary and agile method, coming up with a unique solution from these previously applied.
“The challenge undertaken was uncommon by nature. เกจวัดแรงดันน้ำ required the utilization of an air compressor which could carry out optimally in a high-risk, risky environment. We therefore determined that this particular challenge demanded a recent resolution – and a departure from the way during which it had beforehand been approached,” explains Rand-Air seasoned petrochemical trade sales representative Melanie Lake.
Oil-free air versus nitrogen
“Acid can’t come into contact with any moisture – whether it be water or oil – because of its extreme volatility. Contaminants may cause hazardous chemical reactions and probably even combustion,” explains Lake.
The clearing of the first sulfuric acid pipeline – undertaken in 2020 – was meant as a once-off venture. Rand-Air due to this fact took the choice to go with the Class 0 oil-free compressor as a end result of its manufacturing of high-quality, clear, oil-free, and totally dry compressed air.
“Multiple consultations and analyses preceded this challenge, to ensure that the Class 0 oil-free compressor would produce air which was sufficiently pure, contaminant-free and dry, at a pressure dew point of minus 40 degrees,” she provides.
Prior to Rand-Air supplying the oil-free compressor, this specific customer had at all times used nitrogen to clear their pipelines. By providing the Class 0 oil-free air solution, Rand-Air was able to prove that this was the better answer in this case: in a place to supply a extra environment friendly answer in a shorter time, and with significantly less potential contamination or security danger.
Ultimate effectivity with a quantity of uses
The first pipeline clearing challenge using oil-free air turned out to be so profitable that the estimated five day compressor hire, was completed in only one. This unimaginable achievement further highlighted the operational efficiency of the oil-free compressors chosen.
Following the success of the initial pipeline clearing, 4 more initiatives took place in the course of the course of the year, and one other is about for October.
“Efficiency and air purity are the reason that this specific compressor is one of the best and most viable answer for clearing pipelines,” says Lake. Compressors employed by the customer this year embrace the PTS1600 compressor with a dryer which produces 1600 cubic toes of compressed air per minute.
“Oil-free compressors are capable of be efficient over large distances. For เกจวัดแรงดันไฮดรอลิค , a number of the pipeline initiatives have required air to be pumped by way of pipelines of between 2.5 kms to 5 kms. When compressing air over this distance, pressure drops – which affects the circulate. It is important that air is pumped into the tanks at under 4 Bar,” Lake explains.
Oil-free compressors have a number of makes use of. Customers usually only hire them for instrumentation, fermentation and aerating containers which are commonplace uses for these machines.
According to Lake, the reality that these compressors can be utilized in purposes such as clearing petrochemical pipelines, demonstrates their range: “The oil-free compressor is even able to shifting an 80 ton transformer, because of its capacity to blow up industrial pillows which are then positioned beneath the heavy transformer and floated,” she remarks.
All other capabilities aside, the most compelling purpose for the rent of the Class zero oil-free compressor was because of its capability to supply clear, pure, contaminant-free dry air.
Making agility rely
Rand-Air attributes its high degree of customer success and repeat enterprise to an around-the-clock service and strong group effort: “We have made ourselves indispensable to so many customers, due to our extremely high requirements and substantial industry expertise. Whenever there’s a need for rental equipment, customers insist on using our options and services – because of our stringent safety audits, impeccable service and superior technical assistance,” says Lake.
True to its popularity in lots of industries together with petrochemical – Rand-Air has remained true to its ethos and tagline of ‘making agility count’ and offering effective options to customer’s operational wants.
“We are a team which works collectively and helps one another irrespective of the duty. Our technicians and staff are on name 24/7 to make sure customer support and support. We will at all times be prepared to go above and past for a buyer, taking a look at their problems from recent angles, to find them one of the best answer possible – ‘clearing the way’ for innovation and improved productiveness,” concludes Lake.
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